序号No.
|
200000t continuous casting rolling mill
|
主要参数Major Parameters
|
单位Unit
|
数量Qty.
|
单重Unit Weight
|
合重
|
备注Remarks
|
吨t
|
吨t
|
一、轧钢机械主设备ⅠMaster equipment of rolling machinery
|
1.1
|
1.1-1
|
上料辊道Charging roller
|
φ219x1000 v=2m/s
|
组Group
|
4
|
6
|
24
|
|
|
1.1-2
|
粗轧机机前辊道Roughing mill entry roll table
|
辊道+翻钢板roller table+tilting plate
|
米m
|
12
|
1.1
|
13.2
|
|
1.1-3
|
液压推钢机Hydraulic pusher
|
|
台Set
|
1
|
|
|
液压站油泵 一用一备Oil pump of hydraulic pressure station, one for use and one for reserve
|
|
1.1-4
|
出钢机Discharge machine
|
|
台Set
|
1
|
|
|
含交流变频电机、减速机及两轴分配齿轮箱Including AC variable frequency motor, reduction box and biaxial gear distribution box
|
1.2
|
550三棍轧机列550 three-roller mill series
|
|
列Series
|
1
|
|
|
|
|
1.2-1
|
1800飞轮1800 flywheel
|
飞轮直径1800 Flywheel diameter 1800
|
架Set
|
1
|
8
|
8
|
|
1.2-2
|
ZD130减速机ZD130 reduction box
|
中心距1300 Center distance 1300
|
台Set
|
1
|
26
|
26
|
|
1.2-3
|
550三轴齿轮座550 triaxial pinion stand
|
中心距550 Center distance 550
|
台Set
|
1
|
14
|
14
|
|
1.2-4
|
550三辊轧机550 three-roller mill
|
轧辊直径φ510/600;
辊身长度1300 Roller diameter φ510/600; roller length 1300
|
台Set
|
1
|
53
|
53
|
轴承采用哈尔滨轴承厂产品
(属中国一流产品)Bearings produced by Harbin bearing plant are adopted (first-rate products in China)
|
1.2-5
|
万向接轴及联轴器Universal spindle and coupler
|
标准件SWC490x2000;
配两端接头Standard component SWC490x2000; matched with end joints
|
根pcs.
|
3
|
2
|
6
|
|
1.2-6
|
联轴器Coupler
|
|
套Set
|
3
|
1
|
3
|
|
1.2-7
|
万向轴托架Cardan shaft bracket
|
悬臂托架,弹簧平衡。Cantilever bracket, spring balance
|
台Set
|
1
|
4
|
4
|
|
1.3
|
升降台Lifting platform
|
有效尺寸1300x8500;Effective size 1300x8500;
|
台Set
|
1
|
52
|
52
|
|
1.4
|
中轧前输送辊道Front rollgang of middle mill
|
辊子尺寸φ219x600;辊子间距1200;传送速度1.2m/s;电机11kw;Roller size φ219x600, roller space 1200;transfer speed 1.2m/s; motor 11kw;
|
米m
|
15
|
0.6
|
9
|
|
1.5
|
400复二重轧机400 double duo mill
|
|
列Series
|
1
|
|
|
|
|
1.5-1
|
400二辊轧机400 twin rolling mill
|
轧辊直径φ365/435;
辊身长度600 Roller diameter φ365/435;
roller length 600
|
架Set
|
2
|
17
|
34
|
轴承采用哈尔滨轴承厂产品
(属中国一流产品)Bearings produced by Harbin bearing plant are adopted (first-rate products in China)
|
1.5-2
|
400二轴齿轮座400 twin rolling pinion stand
|
中心距365 人字齿轮传动Center distance 365 herribone gear drive
|
台Set
|
2
|
7
|
14
|
|
1.5-3
|
ZD65减速机ZD65 reduction box
|
中心距650 Center distance 650
|
台Set
|
1
|
6
|
6
|
|
1.5-4
|
1600一带二减速机1600 one-driving-two reduction box
|
输出中心距1600;
人字齿轮传动 两级传动 Output center distance 1600; herribone gear drive two-stage drive
|
台Set
|
1
|
22
|
22
|
|
|
1.5-5
|
万向接轴及联轴器Universal spindle and coupler
|
标准件SWC315x1500;
配两端接头Standard component SWC315x1500; matched with end joints
|
根pcs.
|
4
|
0.8
|
3.2
|
|
|
1.5-6
|
联轴器Coupler
|
|
套Set
|
4
|
0.8
|
3.2
|
|
|
1.5-7
|
365万向轴托架365 cardan shaft bracket
|
悬臂托架,弹簧平衡。Cantilever bracket, spring balance
|
台Set
|
2
|
2
|
4
|
|
1.6
|
350复二重轧机机列350 double duo mill series
|
|
列Series
|
3
|
|
|
|
|
1.6-1
|
350二辊轧机350 twin rolling mill
|
轧辊直径φ315/385;
辊身长度600 Roller diameter φ315/385;
roller length 600
|
架Set
|
6
|
12
|
72
|
轴承采用哈尔滨轴承厂产品
(属中国一流产品)Bearings produced by Harbin bearing plant are adopted (first-rate products in China)
|
1.6-2
|
350二轴齿轮座350 twin rolling pinion stand
|
中心距300 人字齿轮传动Center distance 300 herribone gear drive
|
台Set
|
6
|
4.5
|
27
|
|
1.6-3
|
1400一带二减速机1400 one-driving-two reduction box
|
输出中心距1400;
人字齿轮传动Output center distance 1400; herribone gear drive two-stage drive
|
台Set
|
3
|
17
|
51
|
|
1.6-4
|
ZD50减速机ZD50 reduction box
|
中心距500 Center distance 500
|
台Set
|
1
|
4
|
4
|
|
|
1.6-5
|
万向接轴及联轴器Universal spindle and coupler
|
标准件SWC250x1100;
配两端接头Standard component SWC250x1100; matched with end joints
|
根pcs.
|
12
|
0.5
|
6
|
|
|
1.6-6
|
联轴器Coupler
|
|
套Set
|
10
|
0.5
|
5
|
|
1.7
|
280复二重轧机机列280 double duo mill series
|
|
列Series
|
5
|
|
|
|
|
1.7-1
|
280二辊轧机280 twin rolling mill
|
轧辊直径φ250/310;
辊身长度600 Roller diameter φ250/310;
roller length 600
|
架Set
|
8
|
3
|
24
|
轴承采用哈尔滨轴承厂产品
(属中国一流产品)Bearings produced by Harbin bearing plant are adopted (first-rate products in China)
|
1.7-2
|
280二轴齿轮座280 twin rolling pinion stand
|
中心距250 人字齿轮传动Center distance 250 herribone gear drive
|
台Set
|
8
|
2.8
|
22.4
|
|
1.7-3
|
1150一带二减速机1150 one-driving-two reduction box
|
输出中心距1150;
人字齿轮传动。Output center distance 1150; herribone gear drive two-stage drive
|
台Set
|
2
|
9
|
18
|
|
1.7-4
|
ZD50减速机ZD50 reduction box
|
中心距500 Center distance 500
|
台Set
|
4
|
4
|
16
|
|
1.7-5
|
万向接轴及联轴器Universal spindle and coupler
|
标准件SWC200x800;
配两端接头Standard component SWC200x800; matched with end joints
|
根pcs.
|
16
|
0.4
|
6.4
|
|
1.7-6
|
联轴器Coupler
|
|
套Set
|
14
|
0.5
|
7
|
|
1.8
|
棒材跑槽式步进冷床Bar slot walking cold bed
|
步进电机AC75kw 66mx9m Stepper motor AC75kw 66mx9m
|
座Set
|
1
|
210
|
210
|
|
1.9
|
精整辊道Finishing roller table
|
φ219x600 v=2m/s
|
米m
|
28
|
0.5
|
14
|
|
1.1
|
活动挡板Flapper
|
气缸驱动;摆动式Cylinder drive; swing type
|
台Set
|
1
|
1
|
1
|
|
1.11
|
棒材移钢台架Bar steel moving rack
|
链条拖动Chain drive
|
组Group
|
1
|
7
|
7
|
|
1.12
|
棒材打捆震动架Bar bundling vibrator rack
|
震动+夹紧Vibration+clamping
|
台Set
|
1
|
18
|
18
|
|
1.13
|
固定挡板Fixed dam
|
弹簧缓冲Spring buffer
|
台Set
|
1
|
1
|
1
|
|
1.14
|
盘圆收集系统Wire rod collecting system
|
包括Include
|
套Set
|
1
|
130
|
130
|
|
|
1.14-1
|
散冷辊道Scatter-cold roller table
|
辊子φ120x1300;
间距400;长:72米Roller φ120x1300;
space400; length: 72m
|
套Set
|
1
|
104
|
104
|
|
1.14-2
|
双芯棒Double mandrel
|
|
台Set
|
1
|
8
|
8
|
|
1.14-3
|
收集台架Collecting rack
|
|
套Set
|
1
|
20
|
20
|
|
小计Subtotal
|
|
1070.4
|
|
二、轧钢机械辅助设备Ⅱ Auxiliary equipment of rolling machinery
|
2.1
|
切头剪(鳄鱼剪)Crop shear(Crocodile shear)
|
液压Hydraulic pressure
|
台Set
|
1
|
|
|
切头Crops
|
2.2
|
2#飞剪2# Flying shear
|
电机DC440V 250kw Motor DC440V 250kw
|
台Set
|
1
|
|
|
回转式飞剪Rotational flying shear
|
2.3
|
倍尺飞剪Double-rule flying shear
|
电机DC440V 250kw Motor DC440V 250kw
|
台Set
|
2
|
|
|
回转式飞剪Rotational flying shear
|
2.4
|
成品棒材定尺剪Finished bar dividing shear
|
剪切力:360吨
行程:160 Shear force: 360t
stroke:160
|
台Set
|
1
|
|
|
液压驱动Hydraulic drive
|
2.5
|
高线精轧机组High-speed wire finishing mill group
|
包括Include
|
套Set
|
1
|
|
|
精轧机组采用国营企业哈飞品牌产品,如选用其它品牌产品则价格下浮10%左右。Finishing mill groups produced by the state-owned enterprise Hafei are adopted, the price is lowered by about 10% in case of other brands.
|
|
2.5-1
|
平立悬臂机组前侧活套及卡断剪Loop and cutting shear in front of horizontal and vertical cantilever unit
|
|
|
|
|
|
2.5-2
|
平立悬臂机组(两架)Horizontal and vertical cantilever unit (double rack)
|
|
|
|
|
|
2.5-3
|
立活套Vertical loop
|
|
|
|
|
|
2.5-4
|
3#飞剪及碎断剪3# flying shear and chopping shear
|
|
|
|
|
|
2.5-5
|
45°无扭机组前侧活套及卡断剪Loop and cutting shear in front of 45°non-twisting unit
|
|
|
|
|
|
2.5-6
|
45°无扭机组(八架) 45°non-twisting unit (eight rack)(BLOCK MILL 8sets )
|
|
|
|
|
|
2.5-7
|
预水冷及穿水冷却装置Pre-cooling and through water cooling device
|
|
|
|
|
|
2.5-8
|
吐丝机及夹送辊Wire drawing machine and pinch roll
|
|
|
|
|
|
2.5-9
|
辊环Roll collar
|
|
|
|
|
|
2.5-10
|
导卫Guide and guard
|
|
|
|
|
|
2.6
|
高线精轧机组电机High-speed wire finishing mill group motor
|
包括Include
|
|
|
|
|
|
|
2.6-1
|
平立悬臂机组直流电机DC motor of Horizontal and vertical cantilever unit
|
DC400KW 600-1300r/min
|
台Set
|
2
|
|
|
|
2.6-2
|
45°无扭机组直流电机DC motor of 45°non-twisting unit
|
DC1600KW 700-1200r/min
|
台Set
|
3
|
|
|
|
2.6-3
|
3#飞剪电机3# flying shear motor
|
DC225KW 450r/min
|
台Set
|
1
|
|
|
|
2.6-4
|
碎断剪电机Chopping shear motor
|
DC132KW 1000r/min
|
台Set
|
1
|
|
|
|
2.6-5
|
夹送辊电机Pinch roll motor
|
DC160KW
|
台Set
|
1
|
|
|
|
2.6-6
|
吐丝机电机Wire drawing machine motor
|
DC250KW
|
台Set
|
1
|
|
|
|
2.7
|
气动卡断剪Pneumatic cutting shear
|
|
台Set
|
1
|
|
|
|
2.8
|
棒材夹送辊Bar pinch roll
|
电机AC11kw;d=260 Motor AC11kw;d=260
|
台Set
|
3
|
|
|
调频电机Frequency modulation motor
|
2.9
|
穿水冷却设备Through water cooling device
|
水泵压力17MPa;8M Water pump pressure 17MPa; 8M
|
套Set
|
1
|
|
|
含水泵及电控Including water pump and electrical control
|
2.10
|
打捆机Bander
|
液压压紧,人工穿线,
机械扎线。Hydraulic compression, manual threading, mechanical bundling.
|
台Set
|
2
|
|
|
|
2.11
|
折弯机Bending machine
|
液压式Hydraulic
|
台Set
|
1
|
|
|
赠送Present
|
小计Subtotal
|
|
|
|
三、其它辅助设备Ⅲ Other auxiliary equipment
|
3.1
|
加热炉Heating furnace
|
有效尺寸18mX3.5m Effective size 18mX3.5m
|
座Set
|
1
|
|
|
含电控Including electrical control
|
3.2
|
循环水系统Circulating water system
|
浊循环37KW(含车间内管路)Turbid circulation 37KW (including pipelines in the workshop)
|
套Set
|
1
|
|
|
|
3.3
|
润滑系统Lubrication system
|
压力:0.2MPa 400L 加冷凝器Pressure: 0.2MPa 400L with condenser
|
台Set
|
2
|
|
|
加冷凝器With condenser
|
3.4
|
螺杆式空气压缩机Worm air compressor
|
20M3
|
台Set
|
1
|
|
|
国产(含储气罐,过滤器)Domestic (including air storage tank and filter)
|
3.5
|
冷却塔Cooling tower
|
300M3
|
台Set
|
2
|
|
|
国产Domestic
|
3.6
|
光谱仪Spectrograph
|
M-5000
|
台Set
|
1
|
|
|
国产Domestic
|
3.7
|
万能试验机Universal tester
|
320吨 320t
|
台Set
|
1
|
|
|
济南Jinan
|
3.8
|
轧辊车床Roll lathe
|
|
台Set
|
1
|
|
|
青海Qinghai
|
3.9
|
数控车NC lathe
|
|
台Set
|
1
|
|
|
南京Nanjing
|
3.1
|
发电机Dynamo
|
PF400GF
|
台Set
|
1
|
|
|
大连普阳Dalian Puyang
|
小计Subtotal
|
|
|
|
四、电机、变压器Ⅳ Motor and transformer
|
4.1
|
开坯交流主电机Cogging AC main motor
|
YR900-12 1250KW
|
台Set
|
1
|
|
|
湖南长沙电机厂出品Produced by Hunan Changsha electrical machinery plant
|
4.2
|
直流主电机DC main motor
|
600KW 600-1200 DC-660V
|
台Set
|
5
|
|
|
无锡南洋电机厂出品Produced by Wuxi Nanyang electrical machinery plant
|
4.3
|
直流主电机DC main motor
|
600KW 800-1500 DC-660V
|
台Set
|
1
|
|
|
无锡南洋电机厂出品Produced by Wuxi Nanyang electrical machinery plant
|
4.4
|
直流主电机DC main motor
|
320KW 800-1500 DC-660V
|
台Set
|
2
|
|
|
无锡南洋电机厂出品Produced by Wuxi Nanyang electrical machinery plant
|
4.5
|
整流变压器Rectifier transformer
|
ZS11-3800 10/0.63KV*4
|
台Set
|
2
|
|
|
江山升达电器厂出品Produced by Jiangshan Shengda electric appliance plant
|
4.6
|
整流变压器Rectifier transformer
|
ZS11-6000 10/0.73KV*2
|
台Set
|
1
|
|
|
江山升达电器厂出品Produced by Jiangshan Shengda electric appliance plant
|
4.7
|
整流变压器Rectifier transformer
|
ZS11-1800 10/0.4KV
|
台Set
|
1
|
|
|
江山升达电器厂出品Produced by Jiangshan Shengda electric appliance plant
|
4.8
|
动力变压器Power transformer
|
S11-2000 10/0.4KV
|
台Set
|
1
|
|
|
江山升达电器厂出品Produced by Jiangshan Shengda electric appliance plant
|
小计Subtotal
|
|
|
|
五、电气控制设备Ⅴ Electrical control equipment
|
5.1
|
传动自动化部分Automatic part to drive
|
|
套Set
|
1
|
|
|
电器控制系统由国内专业机电技术开发公司设计,PLC采用西门子产品,其他设备及元器件均采用施耐德产品,如选用普通品牌产品价格下浮10%~15%;详细供货范围见电器自动化附表。Electric control systems are designed by domestic professional electromechanical technology development company, other devices and elements adopt Schneider products, the price is lowered by 10%-15% in case of other brands; the scope of supply is detailed in the attached list for electrical automation.
|
5.2
|
直流主传动部分DC main drive part
|
|
套Set
|
1
|
|
|
5.3
|
直流辅传动部分DC auxiliary drive part
|
|
套Set
|
1
|
|
|
5.4
|
交流传动部分AC drive part
|
|
套Set
|
1
|
|
|
5.5
|
台箱部分Box part
|
|
套Set
|
1
|
|
|
5.6
|
现场检测仪表In-site instrumentation
|
|
套Set
|
1
|
|
|
5.7
|
高压电机液阻柜Fluidic resistor cabinet of high-voltage motor
|
|
套Set
|
1
|
|
|
5.8
|
水泵系统Water pump system
|
|
套Set
|
1
|
|
|
5.9
|
高低压配电系统High and low-voltage distribution system
|
|
套Set
|
1
|
|
|
小计Subtotal
|
|
|
|
六、设备安装材料及人工Ⅵ Materials and manpower for equipment installation
|
6.1
|
铜排Copper bar
|
变压器引出排Transformer exit
|
套Set
|
1
|
|
|
|
6.2
|
电缆电线Cable wire
|
含电缆桥架等Including cable bridge etc.
|
套Set
|
1
|
|
|
|
6.3
|
水路、油路用钢材Rolled steel for water route and oil way
|
|
套Set
|
6
|
|
|
|
6.4
|
水路、油路阀门Valves for water route and oil way
|
|
套Set
|
1
|
|
|
|
小计Subtotal
|
|
|
|
七、轧钢机备品、备件Ⅶ Spare parts to rolling mill
|
7.1
|
轧辊Roller
|
|
吨t
|
|
|
|
备品备件数量需最终确定设备型号及配置后才能确定The quantity of spare parts can be determined after the equipment model and configuration are determined.
|
7.2
|
轴承Bearing
|
|
|
|
|
|
7.3
|
导卫Guide and guard
|
|
|
|
|
|
小计Subtotal
|
|
|
|