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Home    Rolling mill    200000t continuous casting rolling mill
200000tcontinuouscastingrollingmill

200000t continuous casting rolling mill

Прокатный стан непрерывной разливки 200000 т

序号No.

200000t continuous casting rolling mill

主要参数Major Parameters

单位Unit

数量Qty.

单重Unit Weight

合重

备注Remarks

t

t

一、轧钢机械主设备ⅠMaster equipment of rolling machinery

1.1

1.1-1

上料辊道Charging roller

φ219x1000 v=2m/s

Group

4

6

24

 

 

1.1-2

粗轧机机前辊道Roughing mill entry roll table

辊道+翻钢板roller table+tilting plate

m

12

1.1

13.2

 

1.1-3

液压推钢机Hydraulic pusher

 

Set

1

 

 

液压站油泵   一用一备Oil pump of hydraulic pressure station, one for use and one for reserve

 

1.1-4

出钢机Discharge machine

 

Set

1

 

 

含交流变频电机、减速机及两轴分配齿轮箱Including AC variable frequency motor, reduction box and biaxial gear distribution box

1.2

550三棍轧机列550 three-roller mill series

 

Series

1

 

 

 

 

1.2-1

1800飞轮1800 flywheel

飞轮直径1800 Flywheel diameter 1800

Set

1

8

8

 

1.2-2

ZD130减速机ZD130 reduction box

中心距1300 Center distance 1300

Set

1

26

26

 

1.2-3

550三轴齿轮座550 triaxial pinion stand

中心距550 Center distance 550

Set

1

14

14

 

1.2-4

550三辊轧机550 three-roller mill

轧辊直径φ510/600
辊身长度1300 Roller diameter φ510/600; roller length 1300

Set

1

53

53

轴承采用哈尔滨轴承厂产品
(属中国一流产品)Bearings produced by Harbin bearing plant are adopted (first-rate products in China)

1.2-5

万向接轴及联轴器Universal spindle and coupler

标准件SWC490x2000
配两端接头Standard component SWC490x2000; matched with end joints

pcs.

3

2

6

 

1.2-6

联轴器Coupler

 

Set

3

1

3

 

1.2-7

万向轴托架Cardan shaft bracket

悬臂托架,弹簧平衡。Cantilever bracket, spring balance

Set

1

4

4

 

1.3

升降台Lifting platform

有效尺寸1300x8500Effective size 1300x8500;

Set

1

52

52

 

1.4

中轧前输送辊道Front rollgang of middle mill

辊子尺寸φ219x600;辊子间距1200;传送速度1.2m/s;电机11kwRoller size φ219x600, roller space 1200;transfer speed 1.2m/s; motor 11kw;

m

15

0.6

9

 

1.5

400复二重轧机400 double duo mill

 

Series

1

 

 

 

 

1.5-1

400二辊轧机400 twin rolling mill

轧辊直径φ365/435
辊身长度600 Roller diameter φ365/435;
roller length 600

Set

2

17

34

轴承采用哈尔滨轴承厂产品
(属中国一流产品)Bearings produced by Harbin bearing plant are adopted (first-rate products in China)

1.5-2

400二轴齿轮座400 twin rolling pinion stand

中心距365 人字齿轮传动Center distance 365 herribone gear drive

Set

2

7

14

 

1.5-3

ZD65减速机ZD65 reduction box

中心距650 Center distance 650

Set

1

6

6

 

1.5-4

1600一带二减速机1600 one-driving-two reduction box

输出中心距1600
人字齿轮传动   两级传动 Output center distance 1600; herribone gear drive two-stage drive

Set

1

22

22

 

 

1.5-5

万向接轴及联轴器Universal spindle and coupler

标准件SWC315x1500
配两端接头Standard component SWC315x1500; matched with end joints

pcs.

4

0.8

3.2

 

 

1.5-6

联轴器Coupler

 

Set

4

0.8

3.2

 

 

1.5-7

365万向轴托架365 cardan shaft bracket

悬臂托架,弹簧平衡。Cantilever bracket, spring balance

Set

2

2

4

 

1.6

350复二重轧机机列350 double duo mill series

 

Series

3

 

 

 

 

1.6-1

350二辊轧机350 twin rolling mill

轧辊直径φ315/385
辊身长度600 Roller diameter φ315/385;
roller length 600

Set

6

12

72

轴承采用哈尔滨轴承厂产品
(属中国一流产品)Bearings produced by Harbin bearing plant are adopted (first-rate products in China)

1.6-2

350二轴齿轮座350 twin rolling pinion stand

中心距300 人字齿轮传动Center distance 300 herribone gear drive

Set

6

4.5

27

 

1.6-3

1400一带二减速机1400 one-driving-two reduction box

输出中心距1400
人字齿轮传动Output center distance 1400; herribone gear drive two-stage drive

Set

3

17

51

 

1.6-4

ZD50减速机ZD50 reduction box

中心距500 Center distance 500

Set

1

4

4

 

 

1.6-5

万向接轴及联轴器Universal spindle and coupler

标准件SWC250x1100
配两端接头Standard component SWC250x1100; matched with end joints

pcs.

12

0.5

6

 

 

1.6-6

联轴器Coupler

 

Set

10

0.5

5

 

1.7

280复二重轧机机列280 double duo mill series

 

Series

5

 

 

 

 

1.7-1

280二辊轧机280 twin rolling mill

轧辊直径φ250/310
辊身长度600 Roller diameter φ250/310;
roller length 600

Set

8

3

24

轴承采用哈尔滨轴承厂产品
(属中国一流产品)Bearings produced by Harbin bearing plant are adopted (first-rate products in China)

1.7-2

280二轴齿轮座280 twin rolling pinion stand

中心距250 人字齿轮传动Center distance 250 herribone gear drive

Set

8

2.8

22.4

 

1.7-3

1150一带二减速机1150 one-driving-two reduction box

输出中心距1150
人字齿轮传动。Output center distance 1150; herribone gear drive two-stage drive

Set

2

9

18

 

1.7-4

ZD50减速机ZD50 reduction box

中心距500 Center distance 500

Set

4

4

16

 

1.7-5

万向接轴及联轴器Universal spindle and coupler

标准件SWC200x800
配两端接头Standard component SWC200x800; matched with end joints

pcs.

16

0.4

6.4

 

1.7-6

联轴器Coupler

 

Set

14

0.5

7

 

1.8

棒材跑槽式步进冷床Bar slot walking cold bed

步进电机AC75kw 66mx9m Stepper motor AC75kw 66mx9m

Set

1

210

210

 

1.9

精整辊道Finishing roller table

φ219x600 v=2m/s

m

28

0.5

14

 

1.1

活动挡板Flapper

气缸驱动;摆动式Cylinder drive; swing type

Set

1

1

1

 

1.11

棒材移钢台架Bar steel moving rack

链条拖动Chain drive

Group

1

7

7

 

1.12

棒材打捆震动架Bar bundling vibrator rack

震动+夹紧Vibration+clamping

Set

1

18

18

 

1.13

固定挡板Fixed dam

弹簧缓冲Spring buffer

Set

1

1

1

 

1.14

盘圆收集系统Wire rod collecting system

包括Include

Set

1

130

130

 

 

1.14-1

散冷辊道Scatter-cold roller table

辊子φ120x1300
间距400;长:72Roller φ120x1300;
space400; length: 72m

Set

1

104

104

 

1.14-2

双芯棒Double mandrel

 

Set

1

8

8

 

1.14-3

收集台架Collecting rack

 

Set

1

20

20

 

小计Subtotal

 

1070.4

 

二、轧钢机械辅助设备Ⅱ Auxiliary equipment of rolling machinery

2.1

切头剪(鳄鱼剪)Crop shear(Crocodile shear)

液压Hydraulic pressure

Set

1

 

 

切头Crops

2.2

2#飞剪2# Flying shear

电机DC440V 250kw Motor DC440V 250kw

Set

1

 

 

回转式飞剪Rotational flying shear

2.3

倍尺飞剪Double-rule flying shear

电机DC440V 250kw Motor DC440V 250kw

Set

2

 

 

回转式飞剪Rotational flying shear

2.4

成品棒材定尺剪Finished bar dividing shear

剪切力:360
行程:160 Shear force: 360t
stroke:160

Set

1

 

 

液压驱动Hydraulic drive

2.5

高线精轧机组High-speed wire finishing mill group

包括Include

Set

1

 

 

精轧机组采用国营企业哈飞品牌产品,如选用其它品牌产品则价格下浮10%左右。Finishing mill groups produced by the state-owned enterprise Hafei are adopted, the price is lowered by about 10% in case of other brands.

 

2.5-1

平立悬臂机组前侧活套及卡断剪Loop and cutting shear in front of horizontal and vertical cantilever unit

 

 

 

 

 

2.5-2

平立悬臂机组(两架)Horizontal and vertical cantilever unit (double rack)

 

 

 

 

 

2.5-3

立活套Vertical loop

 

 

 

 

 

2.5-4

3#飞剪及碎断剪3# flying shear and chopping shear

 

 

 

 

 

2.5-5

45°无扭机组前侧活套及卡断剪Loop and cutting shear in front of 45°non-twisting unit

 

 

 

 

 

2.5-6

45°无扭机组(八架) 45°non-twisting unit (eight rack)BLOCK MILL 8sets )

 

 

 

 

 

2.5-7

预水冷及穿水冷却装置Pre-cooling and through water cooling device

 

 

 

 

 

2.5-8

吐丝机及夹送辊Wire drawing machine and pinch roll

 

 

 

 

 

2.5-9

辊环Roll collar

 

 

 

 

 

2.5-10

导卫Guide and guard

 

 

 

 

 

2.6

高线精轧机组电机High-speed wire finishing mill group motor

包括Include

 

 

 

 

 

 

2.6-1

平立悬臂机组直流电机DC motor of Horizontal and vertical cantilever unit

DC400KW 600-1300r/min

Set

2

 

 

 

2.6-2

45°无扭机组直流电机DC motor of 45°non-twisting unit

DC1600KW 700-1200r/min

Set

3

 

 

 

2.6-3

3#飞剪电机3# flying shear motor

DC225KW 450r/min

Set

1

 

 

 

2.6-4

碎断剪电机Chopping shear motor

DC132KW 1000r/min

Set

1

 

 

 

2.6-5

夹送辊电机Pinch roll motor

DC160KW

Set

1

 

 

 

2.6-6

吐丝机电机Wire drawing machine motor

DC250KW

Set

1

 

 

 

2.7

气动卡断剪Pneumatic cutting shear

 

Set

1

 

 

 

2.8

棒材夹送辊Bar pinch roll

电机AC11kwd=260 Motor AC11kwd=260

Set

3

 

 

调频电机Frequency modulation motor

2.9

穿水冷却设备Through water cooling device

水泵压力17MPa8M Water pump pressure 17MPa; 8M

Set

1

 

 

含水泵及电控Including water pump and electrical control

2.10

打捆机Bander

液压压紧,人工穿线,
机械扎线。Hydraulic compression, manual threading, mechanical bundling.

Set

2

 

 

 

2.11

折弯机Bending machine

液压式Hydraulic

Set

1

 

 

赠送Present

小计Subtotal

 

 

 

三、其它辅助设备Ⅲ Other auxiliary equipment

3.1

加热炉Heating furnace

有效尺寸18mX3.5m Effective size 18mX3.5m

Set

1

 

 

含电控Including electrical control

3.2

循环水系统Circulating water system

浊循环37KW(含车间内管路)Turbid circulation 37KW (including pipelines in the workshop)

Set

1

 

 

 

3.3

润滑系统Lubrication system

压力:0.2MPa 400L 加冷凝器Pressure: 0.2MPa 400L with condenser

Set

2

 

 

加冷凝器With condenser

3.4

螺杆式空气压缩机Worm air compressor

20M3

Set

1

 

 

国产(含储气罐,过滤器)Domestic (including air storage tank and filter)

3.5

冷却塔Cooling tower

300M3

Set

2

 

 

国产Domestic

3.6

光谱仪Spectrograph

M-5000

Set

1

 

 

国产Domestic

3.7

万能试验机Universal tester

320 320t

Set

1

 

 

济南Jinan

3.8

轧辊车床Roll lathe

 

Set

1

 

 

青海Qinghai

3.9

数控车NC lathe

 

Set

1

 

 

南京Nanjing

3.1

发电机Dynamo

PF400GF

Set

1

 

 

大连普阳Dalian Puyang

小计Subtotal

 

 

 

四、电机、变压器Ⅳ Motor and transformer

4.1

开坯交流主电机Cogging AC main motor

YR900-12 1250KW

Set

1

 

 

湖南长沙电机厂出品Produced by Hunan Changsha electrical machinery plant

4.2

直流主电机DC main motor

600KW 600-1200 DC-660V

Set

5

 

 

无锡南洋电机厂出品Produced by Wuxi Nanyang electrical machinery plant

4.3

直流主电机DC main motor

600KW 800-1500 DC-660V

Set

1

 

 

无锡南洋电机厂出品Produced by Wuxi Nanyang electrical machinery plant

4.4

直流主电机DC main motor

320KW 800-1500 DC-660V

Set

2

 

 

无锡南洋电机厂出品Produced by Wuxi Nanyang electrical machinery plant

4.5

整流变压器Rectifier transformer

ZS11-3800 10/0.63KV*4

Set

2

 

 

江山升达电器厂出品Produced by Jiangshan Shengda electric appliance plant

4.6

整流变压器Rectifier transformer

ZS11-6000 10/0.73KV*2

Set

1

 

 

江山升达电器厂出品Produced by Jiangshan Shengda electric appliance plant

4.7

整流变压器Rectifier transformer

ZS11-1800 10/0.4KV

Set

1

 

 

江山升达电器厂出品Produced by Jiangshan Shengda electric appliance plant

4.8

动力变压器Power transformer

S11-2000 10/0.4KV

Set

1

 

 

江山升达电器厂出品Produced by Jiangshan Shengda electric appliance plant

小计Subtotal

 

 

 

五、电气控制设备Ⅴ Electrical control equipment

5.1

传动自动化部分Automatic part to drive

 

Set

1

 

 

电器控制系统由国内专业机电技术开发公司设计,PLC采用西门子产品,其他设备及元器件均采用施耐德产品,如选用普通品牌产品价格下浮10%15%;详细供货范围见电器自动化附表。Electric control systems are designed by domestic professional electromechanical technology development company, other devices and elements adopt Schneider products, the price is lowered by 10%-15% in case of other brands; the scope of supply is detailed in the attached list for electrical automation.

5.2

直流主传动部分DC main drive part

 

Set

1

 

 

5.3

直流辅传动部分DC auxiliary drive part

 

Set

1

 

 

5.4

交流传动部分AC drive part

 

Set

1

 

 

5.5

台箱部分Box part

 

Set

1

 

 

5.6

现场检测仪表In-site instrumentation

 

Set

1

 

 

5.7

高压电机液阻柜Fluidic resistor cabinet of high-voltage motor

 

Set

1

 

 

5.8

水泵系统Water pump system

 

Set

1

 

 

5.9

高低压配电系统High and low-voltage distribution system

 

Set

1

 

 

小计Subtotal

 

 

 

六、设备安装材料及人工Ⅵ Materials and manpower for equipment installation

6.1

铜排Copper bar

变压器引出排Transformer exit

Set

1

 

 

 

6.2

电缆电线Cable wire

含电缆桥架等Including cable bridge etc.

Set

1

 

 

 

6.3

水路、油路用钢材Rolled steel for water route and oil way

 

Set

6

 

 

 

6.4

水路、油路阀门Valves for water route and oil way

 

Set

1

 

 

 

小计Subtotal

 

 

 

七、轧钢机备品、备件Ⅶ Spare parts to rolling mill

7.1

轧辊Roller

 

t

 

 

 

备品备件数量需最终确定设备型号及配置后才能确定The quantity of spare parts can be determined after the equipment model and configuration are determined.

7.2

轴承Bearing

 

 

 

 

 

7.3

导卫Guide and guard

 

 

 

 

 

小计Subtotal

 

 

 

IMG_4849