Electroslag furnace
Electroslag furnace
Capacity:100kg-1.5t 2ton-20t,30-50ton
The electroslag remelting furnace is a device for remelting metal by using the thermal energy generated by current through high resistance slag. Electroslag remelting is generally carried out under atmospheric pressure, and vacuum units can also be configured for vacuum refining as required.
Chinese name electroslag refining furnace Foreign name electroslag refining furnace Advantages High purity, low sulfur content, less non-metallic inclusions Composition Furnace body, power supply system, control system, etc. Principle The resistance heat of the slag is used as the heat source
The main technical parameters
1. Maximum weight of ingot: 3000KG (the density of iron)
2. The largest electrode diameter: φ400mm
3. Crucible size: φ500-600mm, length of 1000-1500mm
4. Smelting voltage: 35-65V (AC)
5. The maximum current: 15000A
6. Power parameters: melting single-phase power 10KV 1250KVA 50HZ
Operating power three-phase four-wire 380V 50HZ 30kw
7. Ultimate vacuum: (6.6 * 10-1) PA
Compressed air: 0.4-0.6MPA
9 covers space: host width 4000 * length 5000 * height 5600
The structure overview
The furnace consists of vacuum melting chamber, column-oriented coupling body, vacuum system, pneumatic system, water cooling system, electrical system and other components.
1. Vacuum melting chamber: the furnace, the electrode rod and lifting devices, molds and other components.
2. Column guide coupling body: from the vacuum transition chamber, column guide body, drive and other components.
3. Vacuum system: mechanical vacuum pumps, roots pumps and valves, piping and other components. According to the needs of smelting process can be used separately or alone.
4. Pneumatic system [see attached Figure 6]: By the air compressor, constant pressure valve, oil-water separator, oil mist, with gas pipe, valve and other components. To ensure the movement of the pneumatic components.
5 water cooling system [see Figure 5]: water cooling system by the points, water return pipes and various auxiliary devices such as: water temperature gauge, pressure gauge, ball valve and other components. For cooling power, electrodes, furnaces and so on. It can supply water at the same time or separately, and it can provide alarm protection functions such as total water pressure alarm, crucible water pressure shortage and crucible water temperature too high.
6. Power and electronic control system: from the vacuum system power supply, power lifting rod, stable arc power supply and smelting main power, pneumatic lift control and other parts.